Reduce maintenance costs while improving maintenance reliability
FinnSonic provides ultrasonic cleaning solutions that remove stubborn contamination thoroughly while remaining gentle on the base material. The process is effective for a wide range of maintenance cleaning applications, helping replace slow, labour-intensive cleaning methods with a safer, more consistent and more cost-efficient approach.
Contamination build-up, burnt-on residues, lubricants, release agents, oxides and other process-related deposits can reduce production efficiency, affect product quality and increase maintenance costs.
Designed for critical maintenance cleaning tasks
FinnSonic designs and delivers ultrasonic cleaning solutions for industrial maintenance cleaning applications across multiple industries.
The solution removes contamination from complex geometries, cavities, channels and hard-to-reach surfaces without abrasive cleaning methods that can damage valuable assets.
Typical applications include:
- Injection moulds and mould inserts
- Press and stamping tools
- Extrusion tools and dies
- Glass moulds and mould components
- Ejectors, neck rings and guide rings
- Cooling channels and vacuum channels
- Production tooling and machine components
- Parts affected by burnt-on residues, oxides, lubricants and release agents
Keep production running with less maintenance effort
Lower maintenance costs
Reduce cleaning time, manual work and maintenance effort. Ultrasonic cleaning has helped customers achieve maintenance cost savings of up to 50%.
Higher production reliability
Clean moulds, tools and components help maintain stable production performance, reduce downtime and support consistent product quality.
Better cleaning results
Ultrasonic cleaning reaches cavities, channels and other hard-to-access areas. In glass mould applications, pin vents can achieve up to 95% unclogging.
Longer equipment lifetime
The non-abrasive process removes contamination without damaging critical surfaces, helping extend the service life of valuable assets.
How FinnSonic defines the right cleaning process
FinnSonic ultrasonic cleaning systems use high-frequency sound waves to create microscopic cavitation bubbles in the cleaning liquid. These bubbles safely remove contamination from surfaces, cavities, channels and complex geometries that are difficult or impossible to reach using conventional cleaning methods.
Each solution is designed according to:
- Component size and weight
- Material type
- Contamination characteristics
- Production volume and maintenance requirements
- Automation and handling needs
The result is a repeatable cleaning process that delivers consistently high cleanliness levels while protecting valuable production assets.
Mould and tool cleaning
Ultrasonic cleaning is effective and safe for all injection moulds and tools and can reduce mould maintenance costs by up to 40 %. Material build up, release agents, lubricants and other contaminants are cleaned off thoroughly without damaging the moulds or tools.
Glass mould cleaning
Ultrasonic removes stubborn contamination from metallic surfaces yet being gentle and non-abrasive on the base material. You can get 40% cost savings in mould maintenance compared to traditional methods.
Cleaning before PVD coating
Perfect cleaning quality with a FinnSonic solution. Ultrasonic cleaning process removes oils, discoloration, residue and particles from the most complex parts and shapes. Even the most sensitive parts can be handled.
Proven in demanding maintenance applications
FinnSonic ultrasonic cleaning technology is used in demanding maintenance environments where cleanliness, productivity and equipment reliability are critical.
Proven applications include:
| Application | Components | Benefits |
|---|---|---|
| Plastic injection moulding | Mould plates, mould inserts, ejectors | Thorough removal of burnt-on residues without damaging sensitive surfaces |
| Rubber moulding | Mould plates, mould inserts, ejectors | Effective removal of media and release agent residues |
| Die casting | Mould plates, mould inserts, ejectors | Reliable cleaning of media, lubricant and release agent contamination |
| Glass manufacturing | Glass moulds, neck rings, plungers, guide rings | Improved cleanliness, better product quality and unclogged pin vents |
| Extrusion processes | Extrusion dies and tools | Removal of build-up while protecting tool surfaces |
| Pressing and stamping | Press tools and stamping tools | Thorough cleaning without abrasion |
From standalone cleaning unit to an integrated process
FinnSonic ultrasonic cleaning solutions can be configured for different levels of cleanliness, capacity and automation.
See all productsProven cleaning expertise
Discuss your cleaning process
Whether you are replacing manual cleaning, developing a manufacturing process or improving an existing maintenance operation, FinnSonic can help define a suitable cleaning solution for your application.