Aviation solutions
FPI and cleaning solutions for aviation industry and MRO
PARTS CLEANING AND NDT SYSTEMS
FOR ALL MANUFACTURING AND MRO REQUIREMENTS
FinnSonic provides a full range of equipment for cleaning parts and performing fluorescent penetrant inspections (FPI) in the aviation and aerospace industry. Applications range from the manufacturing of new parts to MRO of used parts.
FinnSonic solutions offer process safety and traceability, and process control ensures a repeatable operation of each batch within the set parameters. Full process automation, integrated wastewater handling and extraction systems with filtration render cost savings in process chemicals, labor, and energy consumption.
FinnSonic FPI systems have been approved for both manufacturing and MRO applications. Leading OEMs in aviation and MRO shops have already upgraded their facilities with FinnSonic equipment.
Benefits of automation
- Flexible, simultaneous processing of several batches
- Minimizes the need for labor
- Removes the risk of human error
- Low chemical consumption
- Reduces noise and prevents vapours and smells
- Data collection for quality control
- Utilizes FinnSonic’s Genius ultrasound technology
Application examples
- Jet engine parts
- Structual parts
- Machined airplane fuselage parts
- Engine bearings
- Wheel bearings and other small parts
- Brake parts
- Accessories
UPGRADE YOUR PRODUCTION CAPACITY
FinnSonic solutions support modern production facilities for streamlined material flow and logistics. Due to its flexible automation, multiple batches can be processed simultaneously. Process safety is secured through precise control of process parameters, data logging, and full traceability — all are standard features of FinnSonic automatic lines.
Automatic FPI lines can be fitted with integrated pre- and post-cleaning.
UPGRADE YOUR COST EFFICIENCY
Industry 4.0 compatibility with automatic service prompts and a preventive maintenance calendar will help your service team schedule equipment maintenance on time. All automatic FinnSonic lines are fitted with an encrypted connection link for remote factory support.
FinnSonic also provides excellent energy efficiency, due to heat insulation of tanks and booths, automatic stand-by lids, closed loop water recycling and intelligent air extraction. FinnSonic AquaSaver optimizes wash water usage and heating costs, and the air exhaust of encapsulated lines can be implemented with zero heat losses. As a respected supplier of industrial cleaning equipment, we provide maximum cost efficiency and environmentally friendly solutions. Ultrasonic cleaning is a proven efficient cleaning method in industrial parts cleaning.
”They are extremely reliable”
This customer comment sums up one aspect of the cost saving advantages that FinnSonic systems offer. When downstream production depends on reliable parts cleaning or inspection, there can be no compromises.
UPGRADE YOUR WORKING ENVIRONMENT
“From shop embarrassment to the pride of the company”
Old cleaning and FPI shops may not be the first thing a company wants to show its customers and auditors, as the above comment suggests. The current health, safety and environment (HSE) regulations are more stringent they were in the past.
FinnSonic can upgrade your working environment to meet the demands. Encapsulated cleaning and FPI lines protect operators from gasses, vapours, heat, and chemical spill. Also, insulated, ventilated and soundproof tanks and dryers eliminate burn and noise hazards.
Our customers have reported fewer medical claims since installation of FinnSonic equipment.
UPGRADE YIELD FROM YOUR INVESTMENT
One of our longstanding customers says, “They last forever”. Many of our customers share this same opinion.
FinnSonic equipment is proven to have an extremely long life expectancy. Some installations in the aviation industry have been commissioned for more than 30 years ago — and they are still going strong.
FinnSonic equipment uses the highest quality mechanical and electrical components. Combined with uncompromising design, high quality workmanship, and service made simple, any FinnSonic installation provides unparallel value on investment.
Fluorescent penetrant inspection
FinnSonic’s NDT/FPI lines have been approved in the aviation industry for both manufacturing (OEM) and maintenance, repair and operations (MRO). Solutions based on the FPI method are one of FinnSonic’s areas of core competence. This method is suitable for the inspection of most airplane parts.
Cleaning solutions
Ultrasonic cleaning is an excellent solution for most cleaning needs required in parts production (OEM) and service (MRO) in the aviation sector. Its undisputed advantages are a precise and even cleaning result, short cycle times and cost-efficiency. FinnSonic has almost 40 years of solid experience in the design and construction of cleaning lines based on a range of technologies.
FinnSonic Aviation Solutions
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About FPI non-destructive testing
Fluorescent penetrant inspection is one form of non-destructive testing. It involves the application of fluorescent dye to the surface of an object in order to detect any possible faults. The FPI method is used in many different industries.
In the aviation industry, parts cleaning and non-destructive testing (NDT) are closely related. The surfaces of objects to be inspected during servicing and repairs are cleaned using chemical or mechanical methods to remove scale, rust and dirt. If necessary, coatings which may affect the inspection are also removed. When manufacturing new parts, objects are e.g. anodized or pickled and non-destructive testing is then used to determine the flawlessness of the parts.